{"id":2334,"date":"2009-01-20T10:24:20","date_gmt":"2009-01-20T15:24:20","guid":{"rendered":"http:\/\/www.bronx-terminal.com\/?p=2334"},"modified":"2009-01-20T10:24:20","modified_gmt":"2009-01-20T15:24:20","slug":"cutting-the-gaps","status":"publish","type":"post","link":"https:\/\/www.bronx-terminal.com\/?p=2334","title":{"rendered":"Cutting the Gaps"},"content":{"rendered":"<p><strong>Re-Post<\/strong><\/p>\n<p>I made a post a some time back about cutting the necessary electrical isolation gaps for the complex trackwork in the terminal.\u00a0 Over time it has gotten buried in the posts and since it is a question that comes up quite often I thought I would re-post it here.\u00a0 I have also created a category on the right hand side of the site called &#8220;Cutting Gaps&#8221; that will keep this post easily accessible.<\/p>\n<p>The gaps in the PC board ties were all cut with a <a href=\"http:\/\/www.handlaidtrack.com\/pc-board-gap-cutting-triangle-file-p-423.php\">triangle file<\/a>.\u00a0 The gaps in the rails are all cut using a <a href=\"http:\/\/www.handlaidtrack.com\/zona-adjustable-jewelers-saw-includes-1-pkg-spare-blades-p-425.php\">jewelers saw<\/a>.\u00a0 Using a jewelers saw allows the blade to be removed from the saw and slipped between the ties and then re-attached to the saw.\u00a0 The rail is then carefully sliced using a fine blade.\u00a0 This leaves a very thin gap that is almost invisible.\u00a0\u00a0 Since the rail is soldered to all PC board ties, there is no chance (OK, little chance) that the gaps will ever be able to close up, so no filler is necessary.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone\" title=\"Cutting Gaps with Jewelers Saw\" src=\"http:\/\/www.handlaidtrack.com\/images\/newsletters\/issue-7-photo-4-l.jpg\" alt=\"\" width=\"491\" height=\"377\" \/><\/p>\n<p><strong>Gapping complex trackwork.<\/strong><\/p>\n<p>The number one thing I get asked about when someone sees this trackwork is &#8220;how will you wire this?&#8221;.  Seeing all those frogs it looks very complex but once you understand the basics of where to isolate sections of track you develop an eye for where to cut the gaps.<\/p>\n<p><a title=\"frog.jpg\" href=\"https:\/\/www.bronx-terminal.com\/wp-content\/uploads\/frog.jpg\"><img decoding=\"async\" title=\"frog.jpg\" src=\"https:\/\/www.bronx-terminal.com\/wp-content\/uploads\/frog.jpg\" border=\"2\" alt=\"frog.jpg\" \/><\/a><\/p>\n<p>I design a lot of complex trackwork and part of the design is determining where modelers will need to cut gaps to have the trackwork operate properly.  DC or DCC, the gapping is the same when building ultra-reliable track.  To have trackwork (turnouts and crossings) work without shorts or equipment stalling it is necessary to &#8220;cut the frogs out&#8221;, that is to completely isolate the frog from the rest of the turnout and feed power to the frog independently from the turnout.  Power is supplied to the frog from either a switch machines contacts or from a ground throw that has contacts on it.<\/p>\n<p>The link will show a animated rendering showing how this works&#8230;.<\/p>\n<p><a href=\"http:\/\/www.handlaidtrack.com\/tech-turnout-wiring-r.php\">Rendering illustrating switching power to a frog.<\/a><\/p>\n<p>The &#8220;polarity&#8221; of the frog is set to match either the &#8220;north&#8221; or &#8220;south&#8221; rail depending on which way the turnout is set.  The same is true for multi frog trackwork.  Each location where two rails cross each other (frogs) will need to be isolated from the rest of the track and powered independently based on the route selected.<\/p>\n<p><a title=\"Click For A Larger View\" href=\"http:\/\/www.port-kelsey.com\/wp-content\/uploads\/2007\/03\/Bronx1L.jpg\"><img decoding=\"async\" title=\"CNJ Bronx Terminal\" src=\"http:\/\/www.port-kelsey.com\/wp-content\/uploads\/2007\/03\/Bronx1.jpg\" border=\"2\" alt=\"CNJ Bronx Terminal\" align=\"top\" \/><\/a><br \/>\n<span style=\"font-size: xx-small;\">Image Copyright (c) 2007 Tim Warris<\/span><\/p>\n<p><a title=\"gappingl.jpg\" href=\"https:\/\/www.bronx-terminal.com\/wp-content\/uploads\/gappingl.jpg\"><img decoding=\"async\" src=\"https:\/\/www.bronx-terminal.com\/wp-content\/uploads\/gapping.jpg\" alt=\"gapping.jpg\" \/><\/a><\/p>\n<p>What I have illustrated here is all the different frogs in the first section of trackwork I built.  The gaps cut through the rails are shown in red.  After studying the drawing for a while and thinking how a train would run through the trackwork I determined where each frog would have to be cut using a <a href=\"http:\/\/www.handlaidtrack.com\/forums\/viewtopic.php?t=12\">jewelers saw. (Link to article on this technique)<br \/>\n<\/a><\/p>\n<p>Power will be fed to each frog from the contacts of switch machines relative to the route selected.  Additional contacts will be needed and will be supplied from relays connected to the switch machine contacts.<\/p>\n<p>It isn&#8217;t as difficult as it appears, but when complete there will be lots of wires feeding all the different frogs, which does make it appear complex, but in reality it is the same circuit repeated several times.  You end up with stuff like this&#8230;<\/p>\n<p><a title=\"wires.jpg\" href=\"https:\/\/www.bronx-terminal.com\/wp-content\/uploads\/wires.jpg\"><img decoding=\"async\" title=\"wires.jpg\" src=\"https:\/\/www.bronx-terminal.com\/wp-content\/uploads\/wires.jpg\" border=\"2\" alt=\"wires.jpg\" \/><\/a><\/p>\n<p>But it runs 100% reliably!<\/p>\n<p>-Tim<\/p>\n<h2><strong>Gap Update<\/strong><\/h2>\n<p><strong>Oops.<\/strong><\/p>\n<p><a title=\"gapping.jpg\" href=\"https:\/\/www.bronx-terminal.com\/wp-content\/uploads\/gapping.jpg\"><img decoding=\"async\" title=\"gapping.jpg\" src=\"https:\/\/www.bronx-terminal.com\/wp-content\/uploads\/gapping.jpg\" border=\"2\" alt=\"gapping.jpg\" \/><\/a><\/p>\n<p>A sharp eyed modeler pointed out a mistake in the gapping in the section shown above.  The Blue\/Pink\/Green frogs can all be a single section, like in the image below&#8230;.<\/p>\n<p><a title=\"gapping2.jpg\" href=\"https:\/\/www.bronx-terminal.com\/wp-content\/uploads\/gapping2.jpg\"><img decoding=\"async\" title=\"gapping2.jpg\" src=\"https:\/\/www.bronx-terminal.com\/wp-content\/uploads\/gapping2.jpg\" border=\"2\" alt=\"gapping2.jpg\" \/><\/a><\/p>\n<p>The logic being that only a single train can travel over the entire pink section at a time, therefore it isn&#8217;t necessary to isolate the three frogs, it can be left as a single section.<\/p>\n<p>Thanks to David at <a href=\"http:\/\/www.the-gauge.com\/showthread.php?t=27463\" target=\"_blank\">The Gauge<\/a> for pointing this out.  It will save a few wires!<\/p>\n<p>-Tim<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Re-Post I made a post a some time back about cutting the necessary electrical isolation gaps for the complex trackwork in the terminal.\u00a0 Over time it has gotten buried in the posts and since it is a question that comes up quite often I thought I would re-post it here.\u00a0 I have also created a [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[24,4],"tags":[],"class_list":["post-2334","post","type-post","status-publish","format-standard","hentry","category-cutting-gaps","category-front-page"],"_links":{"self":[{"href":"https:\/\/www.bronx-terminal.com\/index.php?rest_route=\/wp\/v2\/posts\/2334","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.bronx-terminal.com\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.bronx-terminal.com\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.bronx-terminal.com\/index.php?rest_route=\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.bronx-terminal.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=2334"}],"version-history":[{"count":6,"href":"https:\/\/www.bronx-terminal.com\/index.php?rest_route=\/wp\/v2\/posts\/2334\/revisions"}],"predecessor-version":[{"id":2341,"href":"https:\/\/www.bronx-terminal.com\/index.php?rest_route=\/wp\/v2\/posts\/2334\/revisions\/2341"}],"wp:attachment":[{"href":"https:\/\/www.bronx-terminal.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=2334"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.bronx-terminal.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=2334"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.bronx-terminal.com\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=2334"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}