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Test Fitting the Main Building

Test Fit

Since this was the weather we are getting this weekend, after finishing the end of year yard clean-up, topping up the hot-tub, fixing the garage door, cleaning the deck, cutting a bit of wood and vacuuming the house, I decided to spend some time on the layout.

I thought I would build a simple mock up of the main building on the terminal, the round freight house. I have been wanting to start on this for some time, and with a train show coming up this weekend I thought I would get a start on it.

bronxsmall.jpg

This seemed like a perfect job for our laser cutter. I spent a bit of time with the CAD system and drew the shape of the building on top of the track plan I used to build the trackwork. I managed to reverse engineer the building and determine the angles used to construct it. It is a 32 30 sided oval that when placed inside the circular track ends up matching a 36′ boxcar doors. Its a very clever design and I have a whole new respect for the engineers who designed it without the aid of a computer.

Using the same joiners that we use for our new PlatForm track planners, I joined each segment of this 32 30 sided contraption together.

All the sections joined together and in place.  This test cut allowed me to confirm whether it would fit in place inside the trackwork and still allow the cars to pass without interference.  Which they did…

It fit fine, in fact a little too good.  There is too much clearance between the cars and the building.  I decided to re-cut the sections after scaling them a bit larger.  1.04 times larger to be precise…

Its hard to tell, but this one is slightly larger and fits much better.  When the building is finished this bit of adjustment will pay off.  It just fits, clears the sides of the car with the same amount of clearance as I have observed in some of the images in my collection.

After spending a few hours at this I decided not to build a mock up of the structure after all.  I am having way to much fun with it and if I build the mock up I will suffer from a case of “been there done that” and I can see it not getting done for a long time.  I have learned that the hard way over the years.  I will save this project for later when I can do it properly.

My plan is to build it in three sections, similar to the original building that was divided at the firewalls.  The section with the offices and the second story will have a complete interior with a removable roof.  Will be a centerpiece and worth waiting for.

Back to the carfloat…

Then suddenly, out of no where, a dog!

On to Next Section

-T.

About the Author:

I'm your host, Tim Warris, a product developer in Port Dover, Ontario. Since March of 2007 I have been documenting the construction of the former CNJ Bronx Terminal in HO scale. For my day job, I design track building tools for Fast Tracks, a small company I own and operate. Fast Tracks makes it fast and easy to hand lay your own trackwork. Stop by our website to learn more!

Posted by: Tim | 11-16-2008 | 11:11 PM
Posted in: Latest Posts | Comments (2)

Picture of the Day

Video Shoot

A couple weeks ago we re-shot all our Fast Tracks videos, they were starting to get a bit stale.  This gave us a chance to signifigantly increase the amount of videos we have on the Fast Tracks site, including many of the new products we have released since the last batch where filmed.

Here we are setting up for the PlatForm video shoot.  PlatForms are a new product line we released this past summer.  They are used for 1:1 track planning and are laser cut track “templates” that match every possible turnout and switch size, plus a large library of straight, curved, easements, flexible and variable length pieces.  About 5000 parts in all!

The video being shot in this image can be seen here…

PlatForm Video

-T.

About the Author:

I'm your host, Tim Warris, a product developer in Port Dover, Ontario. Since March of 2007 I have been documenting the construction of the former CNJ Bronx Terminal in HO scale. For my day job, I design track building tools for Fast Tracks, a small company I own and operate. Fast Tracks makes it fast and easy to hand lay your own trackwork. Stop by our website to learn more!

Posted by: Tim | 11-13-2008 | 10:11 AM
Posted in: Latest Posts | Picture of the Day | Comments (0)

On all fours.

starting to look like something.

CNJ Bronx Terminal Benchwork

Managed to get all the boxes completed this weekend and get the layout standing. Still more to do before I can move on, but at least it is finally up! Preparing accurate CAD drawings in advance really paid off, all the pieces fit together very well without a lot of effort, I simply cut all the parts carefully to the drawings and assembled it all. It was quite surprising how well it went, typically I would design and build at the same time, and always end up with difficulties along they way. Doing all the design carefully before cutting any wood made the process of construction much easier, leaving me time to focus on the quality of the work.

CNJ Bronx Terminal Benchwork

CNJ Bronx Terminal Benchwork

The sections fit together well although I definitely need the alignment clamps to keep the surface flat.

CNJ Bronx Terminal Benchwork

The surface of the water is 2″ below ground level, about 14 1/2′. This is a complete guess based on some prototype images. If it is too low, then its low tide, too high, then its high tide. That should solve that issue.

CNJ Bronx Terminal Benchwork

CNJ Bronx terminal turnout

When I had the sections cut for the plywood top cut I also had the track plan drawn onto the sections to help with lining up all the trackwork. The lines on this section are a bit faint, but still work well to get the track in the right location relative to the rest of the terminal.

CNJ Bronx Terminal turnout

three way turnout

chiwawa

Our dog Bryn giving the benchwork a test. He barked, which I am going to interpret as good review.

On to Next Section

-Tim

About the Author:

I'm your host, Tim Warris, a product developer in Port Dover, Ontario. Since March of 2007 I have been documenting the construction of the former CNJ Bronx Terminal in HO scale. For my day job, I design track building tools for Fast Tracks, a small company I own and operate. Fast Tracks makes it fast and easy to hand lay your own trackwork. Stop by our website to learn more!

Posted by: Tim | 03-23-2008 | 10:03 PM
Posted in: Benchwork Construction | Latest Posts | Comments (5)

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